Thursday, May 22, 2025

Integrating safe cells into next-gen U.S. Army wearable battery pack

Amprius Technologies (Amprius) launched its groundbreaking silicone-anode batteries in 2022, boasting the world’s highest-density battery cells. The company is now directing its efforts toward a distinctive application: developing a military-grade wearable battery for soldiers in combat.

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The company announced that it will supply its advanced SiMaxx safe cells to finalize the development and qualification for the U.S. Army’s next-generation Wearable Battery pack.

The U.S. Army has expressed a critical need for wearable battery technology – robust, lightweight, compact solutions that allow soldiers to carry and wear them safely. Introducing a next-generation battery pack with significantly higher energy density than current solutions is a priority for the U.S. Army to revolutionize power solutions for dismounted soldiers. 

The integration of SiMaxx safe cells into a battery pack is expected to approximately double the energy density of existing solutions, significantly extending mission time for soldiers on the battlefield.

“This battery pack integration marks a significant advancement in enhancing on-the-ground power solutions for the U.S. Army,” said Dr. Kang Sun, CEO of Amprius Technologies. “Our SiMaxx safe cells, known for their high energy density and safety features, will play a crucial role in enhancing mission time and reliability for dismounted soldiers.”

This development in battery technology for the U.S. Army signifies a significant advancement in wearable battery technology and emphasizes the critical role of innovation in supporting the modernization of soldiers in the field.

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The SiMaxx safe cells were developed as part of the U.S. Army-funded Manufacturing Technology (ManTech) program, an initiative focused on scaling essential Army-wide manufacturing requirements. 

In July 2023, Amprius SiMaxx safe cells successfully met the stringent safety and performance standards of MIL-PRE-32383 (Military Performance Specification). In January 2024, Amprius accomplished its scale-up manufacturing initiative under ManTech, culminating in the delivery of SiMaxx safe cells.

The company’s commercially available SiMaxx batteries deliver up to 450 Wh/kg and 1,150 Wh/L, with third-party validation of 500Wh/kg and 1,300 Wh/L. 

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